Precision Strain Methodology for Material Characterization

Precision Strain Methodology for Material Characterization

Authors

  • R. Sambath Kumar

Keywords:

Material Rigidity, Strain Gauges, Data Acquisition Device, Deformation Behaviour

Abstract

This project details the development of an instrument for evaluating material rigidity and flexibility through precision strain measurement. The system incorporates strain gauges attached to samples of various materials. When loads are applied, the strain gauges measure deformation-induced changes in electrical resistance. A Wheatstone bridge circuit and data acquisition device are utilized to convert these small resistance variations into quantifiable voltage signals. The instrument is calibrated by determining the mathematical relationships between measured voltages, gauge resistances and induced strains. Materials are then subjected to incrementally increasing loads within the instrument. Recorded strain readings across the loading range provide insight into deformation behavior and stress-strain characteristics. By comparing strain data from multiple samples, conclusions can be drawn regarding relative rigidity, stiffness and ductility. This quantitative instrument permits detailed material characterization and supports selection for applications involving resistance to deformation. Overall, precision metrology is expected to enable material classification and selection.

Downloads

Download data is not yet available.

References

] Yin, B., Wang, M., Wu, S., Tang, Y., Feng, S., & Zhang, H. (2017). High sensitivity axial strain and temperature sensor based on dual-frequency optoelectronic oscillator using PMFBG Fabry-Perot filter. Optics express, 25(13), 14106-14113.

] Mašláň, S., Šíra, M., & Skalická, T. (2018, July). Digital Sampling Setup for Calibration of Strain Gauge Bridge Calibration Unit BN100. In 2018 Conference on Precision Electromagnetic Measurements (CPEM 2018) (pp. 1-2). IEEE.Xue, J., & Lu, Y. (2020). Angular measurement of high precision reducer for industrial robot. 1–6.

] Xue, J., Qiu, Z., Fang, L., Lu, Y., & Hu, W. (2020). Angular measurement of high precision reducer for industrial robot. IEEE Transactions on Instrumentation and Measurement, 70, 1-10.

] Hÿtch, M., Hüe, F., Houdellier, F., Snoeck, E., & Claverie, A. (2009). Strain Metrology of Devices by Dark-Field Electron Holography: A New Technique for Mapping 2D Strain Distributions. IEEE International Electron Devices Meeting, 39–42.

] Hou, R., He, J., Zhang, Z., Gong, W., Xu, Z., & Lin, A. (2018, July). The Measurement System for the Giant Magnetostriction Material Based on the Laser Displacement Method. In 2018 Conference on Precision Electromagnetic Measurements (CPEM 2018) (pp. 1-2). IEEE.

] Oluwole, O. O., Olanipekun, A. T., & Ajide, O. O. (2015). Design, construction and Testing of a strain gauge Instrument. Int. J. Sci. Eng. Res, 6, 1825-1829.

] Baumann, H., Bettin, H., Bielsa, F., Eichenberger, A., Genevès, G., Kuramoto, N., ... & Schindler, A. (2012, July). Realization of the anticipated definition of the kilogram. In 2012 Conference on Precision electromagnetic Measurements (pp. 340-341). IEEE.

] Li, T. (2019). Rotor Blisk inside Deep and Confined Cavity. IEEE 5th International Workshop on Metrology for AeroSpace (MetroAeroSpace), 238–242.

] Smailov, N., Koshkinbayev, S., Aidana, B., Kuttybayeva, A., Tashtay, Y., Aziskhan, A., ... & Sun, C. (2024). Simulation and Measurement of Strain Waveform under Vibration Using Fiber Bragg Gratings. Sensors, 24(19), 6194.

] Lin, B., Moerman, K. M., McMahan, C. G., Pasch, K. A., & Herr, H. M. (2016). Low-cost methodology for skin strain measurement of a flexed biological limb. IEEE Transactions on Biomedical Engineering, 64(12), 2750-2759.

] Taghirad, H. D., Helmy, A., & Bglanger, P. R. (1997). Intelligent Built-in Torque Sensor for Harmonic Drive Systems. IEEE Instrumentation and Measurement Technology Conference Ottawa, 969–974.

] Seki, K., & Iwasaki, M. (2011). High Precision Positioning of Table Drive Systems Using Strain Feedback. International Conference on Advanced Intelligent Mechatronics, 826–831.

] Yu, Y., Awazu, K., Hayashi, R., & Tsujio, S. (2009). Development of Strain-Deformation Expansion Mechanism with Flexure Hinges for High Precision and High Sensitivity Torque Sensing. IEEE International Conference on Robotics and Biomimetics, 276–281.

] Schossmann, A., & Bergmann, A. (2024). Millimeter-Wave Metamaterial-Based Strain Sensor Concept. IEEE Sensors Journal, 24(10), 15900–15908. https://doi.org/10.1109/JSEN.2024.3382758

] Zhu, W., Yang, X., & Zhu, Z. (2019). Development of a Highly Flexible Lattice-structure based Force Sensing Mechanism. IEEE TRANSACTIONS ON INDUSTRIAL INFORMATICS, 3203(c), 1–10. https://doi.org/10.1109/TII.2019.2908628

] Yamazaki, H., & Watanabe, K. (2020). Optical Strain Gauge-Based on a Hetero-Core Fiber Macro-Bending Sensor. IEEE Sensors Journal, 20(22), 13387–13393. https://doi.org/10.1109/JSEN.2020.3005139

Additional Files

Published

30-12-2024

How to Cite

R. Sambath Kumar. (2024). Precision Strain Methodology for Material Characterization. Vidhyayana - An International Multidisciplinary Peer-Reviewed E-Journal - ISSN 2454-8596, 10(si2), 1–14. Retrieved from https://j.vidhyayanaejournal.org/index.php/journal/article/view/2074
Loading...